The purpose of this test is to evaluate the condition of the glow plugs based on the total current draw, while also confirming their operation time.
With the example waveform displayed on the screen, press the space bar to start looking at live readings.
The Example Waveform shows the current characteristics and the on time for all 4 glow plugs.
There is a current peak as the glow plugs switch on, the downward current curve is due to the glow plugs heating up.
The on time in this example is around 11 seconds.
Glow (or heater) plugs are used to aid cold starting, and are activated only under certain engine conditions. Glow plugs can be controlled in several ways, the simplest being to switch them on with the ignition supply or during cranking. Other systems may keep them on until the engine coolant reaches a predetermined temperature. The glow plugs are traditionally wired in parallel and fed with battery voltage, although in some systems they are pulsed alternately in sets of two. The glow plug timer relay switches the plugs off after a set time.
The plugs heat to their operating temperature in a few seconds and glow white hot when tested out of the engine. The plug should heat from the tip backwards as shown in Figure 2. Failure to do this means that the plug needs replacing.
Glow plugs can be tested either by leaving them in place and monitoring the combined current draw, as in the waveform above, or by removing each one in turn to check visually that it heats up and measuring its current draw at the same time.
This test is to evaluate the condition of the glow plugs (in this case, in a 4 cylinder engine) and to measure the on-time, which is controlled by the timer relay.
The current draw of a typical glow (or heater) plug begins at a high level, then gradually drops to a final stable level. The final current depends on the wattage rating of the glow plug. This rating is available in the appropriate diesel data books.
Once you know the wattage, multiply it by the number of cylinders and then divide by the voltage to calculate the expected final current.
One glow plug = 150 watts
4 glow plugs = 600 watts
Current = watts divided by volts
600 watts divided by 12 volts = 50 amps
The on-time is measured from the initial drop in current to the switch-off point. In this case it is around 11 seconds.
This help topic is subject to changes without notification. The information within is carefully checked and considered to be correct. This information is an example of our investigations and findings and is not a definitive procedure. Pico Technology accepts no responsibility for inaccuracies. Each vehicle may be different and require unique test settings.
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January 26 2017
Thanks. Checked and adjusted.
December 25 2016
Glow plugs are normally wired in parallel, not in series.