The purpose of this test is to measure the current draw of the fuel pump to determine efficient operation while making sure that there are uniform current pulses for each section of the commutator.
Connection for diagnostic work will vary dependent on application.
Technicians should whenever possible gain access to the test circuit without damage to seals and insulation. If this is not possible then make sure appropriate repairs are completed.
General connection advice
PicoScope offers a range of options within the test kits.
Dependent on difficulty of access, choose from:
Testing sensors and actuators (to include relevant circuit/connectors):
Refer to vehicle technical data for specific test conditions and results.
The waveform in Figure 2 shows the activation of the fuel pump priming the low pressure fuel circuit and the starting of the engine. From this we can measure the intial in-rush of current to get the fuel pump running. In the example we measured 19.03 A. This high-current draw is to be expected as the pump begins to turn. Once it is up-and-running the current drops to around 8A.
If you zoom in on the waveform you can see the pump waveform in even more detail. It shows a current pulse for each sector of the commutator. The majority of fuel pumps have 6 to 8 sectors. Our example has 8, but if you are unsure you can count the pulses quickly and easily in PicoScope 6.
By using the vertical rulers you can mark the waveform where the pattern appears to be repeated.
Align the two rulers at this point and apply the Falling Edge Measurement. This will reveal the number of sectors present on the commutator.
With the rulers aligned you can also use the Frequency and RPM indicator which will indicate the speed of the fuel pump. In this example, the measured speed is 8190 RPM.
A known good fuel pump waveform will generally have a seesaw pattern with relative consistency and minimal variation between the highs and lows. This can make it difficult to find the number of sectors on the commutator. A bad waveform will show large or irregular drops in the pattern, with large differences between the highs and lows. These obvious inconsistencies can help identify a worn spot on the commutator or a short in the armature.
When you have a fuel pump issue you will experience loss of power. The pump may still pressurize the system and the engine may even start, but when the demand from the fuel pump is high, there will be a distinct lack of power. This can be down to a number of issues: there could be a blockage in the fuel lines, the fuel filter could be blocked or the non-return valve could no longer be operating correctly. A repeated feature on the waveform can indicate wear and an impending failure.
Time rulers used to mark sections on the commutator.
Frequency and RPM indicator measurement taken between the rulers
Reference waveform from known good fuel pump
Our waveform in Figure 4 shows a very uneven current draw on a number of sections when compared to a known good reference waveform from the waveform library. (Click here for more information regarding reference waveforms.)
This issue could be down to a poor conducting commutator or worn bushes. We would normally expect a current draw from this type of pump to be around 2.5 A, but the above waveform is above 0.5 A. From what we can see there is enough evidence to warrant removing the pump for further investigation.
This help topic is subject to changes without notification. The information within is carefully checked and considered to be correct. This information is an example of our investigations and findings and is not a definitive procedure. Pico Technology accepts no responsibility for inaccuracies. Each vehicle may be different and require unique test settings.
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September 11 2017
I had to apply low-pass filtering (set at 80Hz) in order to see the current waveform because there was so much noise it was impossible to see otherwise. I will send Steve Smith the before-and-after waveforms.