Bosch CDi 3 injector current test

You will require a PicoScope to perform this test. A list of suitable accessories can be found at the bottom of this page.

How to perform the test

Connect the current clamp to Channel A of the PicoScope. Select the 20 A range if required and switch the current clamp on. Press the zero button before connecting the clamp to the circuit.

Attach the low current amps clamp to the signal wire from the Common-rail Diesel Injection (CDi) control unit to the injector as shown in Figure 1.

Example waveform

Waveform notes

The waveform in the illustration shows pilot and main stages of injection. The traces will vary depending on engine load and speed.

Technical information

The common rail diesel injection system is almost a standard feature of the new diesel motor vehicle. The injector is mechanically similar to the direct injection type of injector which has been used for many years, but we no longer rely on fuel pressure to "crack off" the injector, and instead we electronically control the opening time and duration of the injector similar to a petrol injector.

The CDi version 3 system injector differs from the earlier topic within these help pages in the following ways:

  • Seven hole injector
  • 1600 bar pressure
  • A more powerful electromagnet resulting in more rapid firing of the injector and lower current consumption

Faulty waveforms - troubleshooting

Should you suspect a fault with the signal, test the wiring from the CDi control unit to the injector.

Ensure that the CDi control unit has good power supplies and grounds where required by checking with the appropriate technical data.

AT057-2

Disclaimer
This help topic is subject to changes without notification. The information within is carefully checked and considered to be correct. This information is an example of our investigations and findings and is not a definitive procedure. Pico Technology accepts no responsibility for inaccuracies. Each vehicle may be different and require unique test settings.

Suitable accessories

  • 30 A (low amps) current clamp

    £259.00

  • 20 A / 60 A DC (low amps) current clamp

    £159.00

Share your experience

If you have any suggestions to improve this guided test please do so using the 'add comment' button.

Add comment

Your email address will not be published. Required fields are marked *

Guided test: Bosch CDi 3 injectors (Current)